Gear Grinding & Honing
Company Name: Scania
Location: Södertälje (Sweden)
Eclipse Product Installed: Filtramag FM2.5
Process Type: CNC Machining – Grinding Process
Scania are one of the world’s leading manufacturers of commercial vehicles. This application was on grinding and honing processes for transmission mild steel parts such as gears. Binol Cut 30 lubricating oil was circulated to the contact area at 10-12 bar (145-174 PSI) pressure delivering 380-400 litres (100-106 Gals) per minute. During the circulation the only means of filtration were magnetic rollers which collected larger ferrous particles.
Because the magnetic roller could only remove particles of 0.1mm (0.004") or above anything smaller continued to be circulated. The grinding tools were regularly being replaced due to abrasive wear caused by ferrous particles. In addition the part’s surface finish was adversely affected, increasing product reject rates.
Filtramag FM2.5 was fitted as a secondary filter after the magnetic roller to extract the smaller particles. This ensured that tool changes and product rejects caused by ferrous contamination were reduced to virtually zero. In addition the lifespan of the oil was increased by 30% as the solution was not affected by ferrous contamination.
"We were delighted with the service provided by Eclipse Magnetics; from the initial site survey through to delivery."
"I cannot begin to tell you how much it has helped our operation, the magnetic filtration unit has been a real problem solver it has surpassed all our expectations. Its cured a 30 year plague!"
"This technology is economical, reliable and efficient. I believe that magnetic filtration technology is the future."
"Magnetic filtration has dramatically cleaned up our fluids and improved the surface finish we can offer. It extracts around 50Kg per day of ferrous waste."
"We chose Eclipse Magnetics to supply our housed grid because they are a respected and well-established brand. They offered us a very competitive price, and the process of ordering and installation was straightforward and reliable."
“We are delighted with the Automag installation; it’s solved all the problems we were having previously with downtime and maintenance costs. The filter means that we are able to use recycled water, which is saving us £1000 per week!”
"Here at Qualflow, we base our business on a philosophy of make the product simple to use, reliable and cost-effective. Eclipse Magnetics’ neodymium magnets offer the strongest magnetic performance, and are nickel plated, making them a cost effective.."
"The Ultralift Plus magnetic lifter from Eclipse Magnetics is the perfect solution for the pick-up and transportation of the ultrasonic calibration blocks in our facility"
"The result is an aesthetically pleasing system, which is effective in trapping metal contaminants and is easy to clean..."