Micromag Magnetic Filter
Compact, high-performance magnetic filter (flow rates up to 150 litres per min.)
By using our unique filtration technology, many manufacturers are able to achieve an improved standard of production finish, as well as reduce process costs and their environmental footprint. Due to the high strength of neodymium magnets, magnetic filtration is capable of removing almost 100% of ferrous contamination from process fluids, trapping even micron size particles.
This effective filtration solution helps businesses to save on consumables and enhance production, whilst ensuring the finished product complies with quality inspection.
Magnetic filtration is widely used in the automotive industry within OEMs and tier 1 and 2 suppliers. Particle contamination in powertrain systems is a major cause of surface degradation of components. This easily leads to premature damage of powertrain systems or cascading systems failure. During each stage of the manufacturing process, parts and components must meet a strict cleanliness specification.
The automotive industry significantly benefits from magnetic filtration. It offers a number of advantages, including:
At Eclipse Magnetics, we help the automotive industry keep fluid clean at all stages of the production process, from parts washing to assembly. Our advanced magnetic filtration systems can be used in a variety of applications in the automotive industry, such as: ring and pinion gear lapping, turbocharger balancing machines, crank shaft gun drilling, valve face grinding, cam shaft grinding, cylinder liner honing, engine liner grinding, gear cutting and finishing. Our magnetic filtration products have helped solve challenges for leading companies across the world, including: Ford, Honda, Yamaha, BMW, Delphi, Bombardier, Isuzu, Scania, Borg Warner.
Magnetic filtration is used by some of the world's largest bearing manufacturing to ensure sub-micron accuracy in the production of bearing components.
The automotive industry, in particular bearings manufacturing, significantly benefits from magnetic filtration. It offers a number of advantages, including:
The filter is successful in catching all of the ferrous contamination, which significantly improves surface finish for bearing components. The use of magnetic filtration can be applied in the following applications: hub honing, ball grinding, super-finish and polishing, raceway grinding, wash system.
Magnetic filtration can improve efficiency in most steel processing operations such as steel production, both hot and cold.
Advantages of magnetic filtration for steel processing:
The following steel processing applications can benefit from our magnetic filtration: steel rolling mills, sawing machines, steel pipe cutting, tube threading equipment, steel quenching tanks, surface treatment processes, spray bars, Roller lubrication, final wash process, deep hole drilling.
It's vital that wash solutions are kept free from ferrous particles. Many wash systems have benefited from installation of magnetic filtration, which ensures the finished product is clean and complies with quality inspection.
Advantages of magnetic filtration for wash systems:
The following wash system applications can benefit from our magnetic filtration: rotary wash systems, transfer wash stations, degreasing equipment, multi-stage washers, spray wash stations.
Magnetic filtration enhances performance on a variety of machine tools and offers a competitive edge to machine tool manufacturers, particularly when servicing high-precision applications.
Advantages of magnetic filtration for steel processing:
Magnetic filtration can be beneficial in the following machine tool applications: VMC, HMC, and CNC machines, Multi-axis vertical turning centres, Grinding, Honing, Lapping, Deep hole/gun drilling, EDM machines.
High-intensity magnetic filtration is the only option available to guarantee a high precision finish on tool cutting operations.
Advantages of magnetic filtration for tool cutting processes:
Magnetic filtration can be beneficial in the following tool cutting applications: Multi axes CNC machines, Tungsten carbide drills and endmills, Radius grinding, Wood working tool superfinish, “Mirror” finish plastic cutters.
Filtramag magnetic filter drives efficiency on camshaft grinding machines
Magnetic filter keeps coolant clean during the manufacture of shafts for gearboxes.
Automag Skid increases fluid lifespan on precision grinding machine
Schaudt Mikrosa GmbH is a leading OEM of precision grinding machines for the automotive industry supplying some of the leading names in vehicle component manufacture.
Filtramag greatly reduces product reject rates on fuel tank wash system
"We were delighted with the service provided by Eclipse Magnetics; from the initial site survey through to delivery."
"I cannot begin to tell you how much it has helped our operation, the magnetic filtration unit has been a real problem solver it has surpassed all our expectations. Its cured a 30 year plague!"
"This technology is economical, reliable and efficient. I believe that magnetic filtration technology is the future."
"Magnetic filtration has dramatically cleaned up our fluids and improved the surface finish we can offer. It extracts around 50Kg per day of ferrous waste."
"We chose Eclipse Magnetics to supply our housed grid because they are a respected and well-established brand. They offered us a very competitive price, and the process of ordering and installation was straightforward and reliable."
“We are delighted with the Automag installation; it’s solved all the problems we were having previously with downtime and maintenance costs. The filter means that we are able to use recycled water, which is saving us £1000 per week!”
"Here at Qualflow, we base our business on a philosophy of make the product simple to use, reliable and cost-effective. Eclipse Magnetics’ neodymium magnets offer the strongest magnetic performance, and are nickel plated, making them a cost effective.."
"The Ultralift Plus magnetic lifter from Eclipse Magnetics is the perfect solution for the pick-up and transportation of the ultrasonic calibration blocks in our facility"
"The result is an aesthetically pleasing system, which is effective in trapping metal contaminants and is easy to clean..."