Autofiltrex Magnetic Filter
Automated magnetic filtration system with waste/fluid reclaim
Company Name: Collision Goll
Location: Mississauga, Ontario (Canada)
Eclipse Product Installed: Micromag MM20
Industry: Customised Machined Products
Process Type: Machine Shop (20 different machines)
Machine Type: Parts Drilling
Collision Goll are a leading manufacturer of customised machined products from steel bar stock. Much of the work is done on a sub-contract basis. Precision standards are very high and much of the work is done drilling parts with drills only a few thousandths of an inch. The site was using a settlement tank and 50 micron filter cartridges to remove ferrous contamination.
The main problem was tool life. Fine ferrous contamination in the lubricant was being circulated and causing damage to the drills, as a result this led to inaccurate drilling performance and frequent drill replacement. The layout of the workshop prevents installation of a central filtration system.
Initially the company fitted Micromag to one machine as a trial. The results were so good that within 1 week the customer bought 4 more Micromags and now plans to fit out the whole site. The Plant Manager estimated that the purchase of drill bodies was reduced by 75%.
.Glenn Healey Plant Manager “My drill supplier was in and was wondering why the number of drill bodies I’ve been buying has dropped dramatically. I showed him the filters and he was amazed. I would estimate I have reduced the amount of drill bodies I purchase, due to crashing by plugged up oil thru holes, by 100% and dropped my overall purchase by 75% because they can be used over and over again”.
Compact, high-performance grinding coolant filtration systems (flow rates up to 150 litres per min.)
"We were delighted with the service provided by Eclipse Magnetics; from the initial site survey through to delivery."
"I cannot begin to tell you how much it has helped our operation, the magnetic filtration unit has been a real problem solver it has surpassed all our expectations. Its cured a 30 year plague!"
"This technology is economical, reliable and efficient. I believe that magnetic filtration technology is the future."
"Magnetic filtration has dramatically cleaned up our fluids and improved the surface finish we can offer. It extracts around 50Kg per day of ferrous waste."
"We chose Eclipse Magnetics to supply our housed grid because they are a respected and well-established brand. They offered us a very competitive price, and the process of ordering and installation was straightforward and reliable."
“We are delighted with the Automag installation; it’s solved all the problems we were having previously with downtime and maintenance costs. The filter means that we are able to use recycled water, which is saving us £1000 per week!”
"Here at Qualflow, we base our business on a philosophy of make the product simple to use, reliable and cost-effective. Eclipse Magnetics’ neodymium magnets offer the strongest magnetic performance, and are nickel plated, making them a cost effective.."
"The Ultralift Plus magnetic lifter from Eclipse Magnetics is the perfect solution for the pick-up and transportation of the ultrasonic calibration blocks in our facility"
"The result is an aesthetically pleasing system, which is effective in trapping metal contaminants and is easy to clean..."