Autofiltrex Magnetic Filter
Automated magnetic filtration system with waste/fluid reclaim
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Company Name: Oxea Chemicals
Location: Bay City, Texas
Eclipse Product Installed: Automag 6
Industry: Solvent Processing
Process Type: Chemical Reaction and Distillation
OXEA is a world leader in Oxo chemicals. At this Propanol processing plant, Raney Nickel is used as a catalyst in the first part of the process. The Raney Nickel residue must then be extracted before reaching the next distillation process or the finished product. Raney Nickel has a very low magnetic permeability as a result magnetic filtration had not previously been considered. The previous filtration system being used was filtration bags and cartridges which could extract particles down to 3 or 5 microns in size.
Particles smaller than 3 microns were passing through into the distillation process. If the Raney Nickel catalyst is still in the chemical at the later stages it continues to react and create an odour. This is a major problem where the solution is used for products such as cosmetics and toiletries where product rejects can be high. In addition the Raney Nickel is expensive ,if it is captured within process it can be reused.
An Automag AM6 was fitted to replace the existing system. The high intensity magnets have been effective in capturing a very high % of the Raney Nickel catalyst during the first stage of production. Automag’s automated cleaning means that the material is recycled back into the process saving costs and alleviating any product quality issues.
Kyle Zalman Operation Leader commented “We are very pleased with the Automag in the short time it has been installed we have seen definite improvements in quality and cost savings. It was simple to install and easy to operate”.
"We were delighted with the service provided by Eclipse Magnetics; from the initial site survey through to delivery."
"I cannot begin to tell you how much it has helped our operation, the magnetic filtration unit has been a real problem solver it has surpassed all our expectations. Its cured a 30 year plague!"
"This technology is economical, reliable and efficient. I believe that magnetic filtration technology is the future."
"Magnetic filtration has dramatically cleaned up our fluids and improved the surface finish we can offer. It extracts around 50Kg per day of ferrous waste."
"We chose Eclipse Magnetics to supply our housed grid because they are a respected and well-established brand. They offered us a very competitive price, and the process of ordering and installation was straightforward and reliable."
“We are delighted with the Automag installation; it’s solved all the problems we were having previously with downtime and maintenance costs. The filter means that we are able to use recycled water, which is saving us £1000 per week!”
"Here at Qualflow, we base our business on a philosophy of make the product simple to use, reliable and cost-effective. Eclipse Magnetics’ neodymium magnets offer the strongest magnetic performance, and are nickel plated, making them a cost effective.."
"The Ultralift Plus magnetic lifter from Eclipse Magnetics is the perfect solution for the pick-up and transportation of the ultrasonic calibration blocks in our facility"
"The result is an aesthetically pleasing system, which is effective in trapping metal contaminants and is easy to clean..."